Production Process of Smart Pet Products

Integrate pet behavior and user requirements to complete 3D designs for mechanical structures and smart module layouts, producing a full set of engineering drawings. Clearly mark material parameters, assembly tolerances (≤0.1mm), and safety standards to provide a basis for subsequent stages. 3D print core component prototypes using ABS/PP materials to validate structural fit and functional feasibility. Develop injection molds for the main body and internal components with mold precision tolerances ≤0.05mm; create corresponding stamping dies for metal parts to ensure consistent forming.

Heat pretreated ABS pellets to 200-230°C, inject into molds under high pressure, and demold after 10-15 seconds cooling. Deburr and polish molded parts to ensure smooth edges without sharp points, controlling critical dimensional tolerances within ±0.1mm to meet assembly requirements.

In a dust-free workshop, solder the main control chip, weight sensor, infrared sensor, and Wi-Fi module. Test signal transmission stability using specialized equipment. Conduct power-on testing to ensure pet recognition response ≤0.1s and app linkage delay ≤0.3 seconds.

Encapsulate activated carbon filter cartridges (filling volume tolerance ≤5%). Press leak-proof silicone rings (Shore hardness 60-70). Assemble brushless motors with helical drive shafts, testing transmission smoothness to prevent stuttering. Produce desiccant packets tailored for moisture protection in sand storage compartments.

Conduct three parallel operations:

- Mechanical team assembles motors and transmission systems;
- Electrical team installs smart modules and power supplies;
- Structural team integrates chassis and internal components.

Each team conducts self-inspection upon completion:

- Mechanical team verifies transmission coaxiality;
- Electrical team tests circuit continuity.

Integrate mechanical, electrical, and structural modules. Install auxiliary components like filter cartridges and silicone seals. Conduct full-function commissioning: calibrate weight sensors (±50g accuracy), test cycles, verify sealing performance, and ensure normal operation.

Conduct 168-hour continuous operation testing, trigger tests, and leakage protection checks (insulation resistance ≥10MΩ). Pass high/low temperature (-10°C to 45°C) and 1.2m drop tests. Complete compliance testing per CE and FCC standards, issuing qualification reports.

The glass bottle electroplating process usually consists of cleaning, conductive layer coating, and electroplating. The glass bottle coated with a conductive layer is placed in an electrolytic cell and connected to the cathode of the power supply (as the negative electrode of electroplating), and the anode usually uses a metal plate (such as a chromium plate, a nickel plate, etc.). During the power-on process, the metal ions in the electroplating solution will move to the cathode under the action of the electric field and be reduced to metal deposition on the conductive coating of the glass bottle to form a plating layer.

We offer a wide variety closure caps and corks. Screw caps, aluminum caps, wooden corks, polymer corks, with Logo designs, carve, silk screen, laser engraving and etc.